🔖BMC SE-JE (Sub Engineer Junior Engineer Electrical Mechanical) Syllabus 2024:
⚡Technical Syllabus for Junior Engineer:
Basics of Mechanical Engineering – Concept of mechanical technology – Milling, planning, shaping, drilling, reaming, grinding, riveting, welding and joining process – types, defects. Super finishing processes – Honing, lapping, buffing, Casting, forging, rolling, drawing, forming processes Classification, Selection and application of Machine Tools, Cutting tool material. Coolants, Design of cutting tools or Tool design.
Theory of Machines – Fundamentals and type of Mechanism, Simple machines, Belt Drives, Gear Drives, Joints and Coupling, single and multi cylinder engines and v engines, belt and chain drives, degree of freedom.
Machine Design Concepts – Torson, Spring, Joints, Bearing – types and Design, Theory of Failure, Factor of Safety, Combined stresses, Threaded and welded joints, design of screw and bolts, Design of Shafts and Springs, Keys, Basics of CNC machines
Environmental Studies – Natural resources and associated problems, Environmental pollution, Environment and Social issues, Renewable energy sources, Concepts of Solar energy, Energy audit, Environmental protection Act
Strength of material – Properties of Liquids, Properties of Solids, Thermal properties of Matter, Basic of Electrochemistry, Metals and alloys, Basic of Non metallic Engineering materials, Thermocouple, Basic of fuels, lubricants etc. Simple stresses and strains, Direct and Bending stresses etc., Torsion, Trusses and Trough, Shear Stress, Torsion , bending moment and shear force concept
Fluid Mechanics - Pumps, Types and Selection, Efficiency, Characteristics etc., Compressible fluid flow, Fluid properties, pressure, Thrust, Buoyancy, Viscosity, Bernoulli’s theorem, Hydraulic jump, non-uniform flow, reynold’s number, hydraulic gradient, water hammer.
Manufacturing planning and Control – Manufacturing planning and control system, Forecasting, Planning Function, Planning for Material Requirements, project management, Industrial safety and Legislative acts
IC engines – Volumetric and thermal efficiency, SI engines, CI engines, Combustion, Knocking, Supercharging, cooling lubrication and ignition system
Refrigeration and Air Conditioning –Thermal Engineering –Ton of refrigeration, concept of latent heat, evaporation concept, Heat transfer Thermodynamics– Law of thermodynamics, Ideal Gasses, Various Refrigeration Cycles Design of Refrigeration system – Compressor, Expansion unit, Accumulator, Evaporator, Condenser, Basic of Duct design, Vapour Absorption and Compression Refrigeration system Design of Air Conditioning system – Types of system- Window, split, centralised., Cooling tower etc. Latest refrigeration and their examples.
Parts of Vehicles – Engine, Chassis, Transmission, drive assembly, alternator, axle, body, wheels, brakes, steering, suspension etc., Components of Transmission system and their functions, Recent trends in Auto mobiles
Concept of SI and CI Engines – Carnot cycle, Reverse Carnot cycle, Otto cycle, Diesel cycle, SI Vs CI Engine
Efficiency – Thermal, Volumetric, Mechanical, Electrical system etc.
- Electrical Fundamentals – Supply voltage, AC and DC Supply, voltage, current, inductance, resistance, capacitance, 3 phase and 1 phase supply system, electrical power, electrical energy, hv/ Iv supply, active and reactive power transfer and distribution, Reactive power consumption, Basics of Nanotechnology, Power factor improvement, Energy conservation methods
- Electrical power transmission & distribution - Substation & receiving station, earthing, substation equipment, Bus Bar, CT, PT, Protection relay numerical / digital, circuit breaker, on load isolator, offload isolator, Surge arrestor, system grounding, equipment grounding, lightening protection etc. IS 3043, Single line diagram, control circuit, Various types of power plants
- Insulating material - Classification, dielectric strength, test & section (Bakelite, FRP, Teflon, PVC, HDPE, Mica, SF6, Vacuum, Oil etc).
- Electrical systems – Electrification of residential installation, Electrification of Commercial installation, Electrification of Industrial installation
- Measurement and Control – Basics of Measurement of Pressure, Temperature, Flow displacement etc.
- Electric Motors (Induction Motors) - Principle of working, 3 phase, 1 phase motors, motor starting methods, selection rating, cooling and enclosures, HV/LV motors, Motor protection relay, Motor control circuits, IS325, speed control methods-V/F control, slip recovery scheme, pole changing, construction of induction motors and their applications for pump, compressor, crane, actuator, tools, Maintenance & testing.
- Cables and wires - Types, construction, HV/LV cables, testing, fault finding, cable rating and selection, cable jointing, termination.
- Statutory requirement of electric installation – Safety precautions, safety equipment and test instrument, Indian Electricity Rules 1956 – provisions, IEEE, IEC, ESSA, Factory act, Workman compensation act, Minimum wages act
- Illumination (Light) – Types of light, solar lighting, LED, CLF, HPSV, Mercury lamp, tube light etc.
- Principles of Digital Instruments – Working principles of digital Voltmeter, Ammeter, Frequency meter, multimeters, Measurement of Resistance Megger Earth Test Potentiometer.
- Power Electronics – SCR MOSFET, FET devices, rectifiers and inverter, SMPS, PWM convertor, application, Power amplifier
- Batteries and UPS
- Electrical protection – MCCB, ELCB etc.
- Provision of National Building Codes on Building services & ventilation, electrical & allied installation, air conditioning, ventilation, acoustic, sound insulation and noise control, installation of lifts and escalators.
- Concepts of Electronics – Diode, Triode, Semiconductor, Forward bias, Reverse bias, Transistor – NPN, PNP. Analog circuits, Digital circuits
- Digital Electronics - Logic Gates, De’Morgans Theorem, Boolean Logic, Counter, Adder, Flip flops and types
- PLC concepts – Basic of Ladder logic, Programming, architecture, Concept of Nano PLC
- SCADA – Concept, Hardware, Software etc.
- Automation – Timer, Sequencing, Logic
- Network Design – Lan, MAN, WAN, Topology – Ring, Star, Bus.
- Data Transmission – Single, Half duplex, Full duplex, Fibre optic concept
- Computer Integrated Manufacturing and Technology Driven practices
- Enterprise Resource Planning
- Computers in Industrial Engineering
- Internet vs Intranet
⚡Technical Syllabus for Sub-Engineer:
Basics of Mechanical Engineering – Concept of mechanical technology – Milling, planning, shaping, drilling, reaming, grinding, riveting, welding and joining process – types, defects. Super finishing processes – Honing, lapping, buffing, Casting, forging, rolling, drawing, forming processes Classification, Selection and application of Machine Tools, Cutting tool material. Coolants, Design of cutting tools or Tool design.
Theory of Machines – Fundamentals and type of Mechanism, Simple machines, Belt Drives, Gear Drives, Joints and Coupling, single and multi cylinder engines and v engines, belt and chain drives, degree of freedom.
Machine Design Concepts – Torson, Spring, Joints, Bearing – types and Design, Theory of Failure, Factor of Safety, Combined stresses, Threaded and welded joints, design of screw and bolts, Design of Shafts and Springs, Keys, Basics of CNC machines
Environmental Studies – Natural resources and associated problems, Environmental pollution, Environment and Social issues, Renewable energy sources, Concepts of Solar energy, Energy audit, Environmental protection Act
Strength of material – Properties of Liquids, Properties of Solids, Thermal properties of Matter, Basic of Electrochemistry, Metals and alloys, Basic of Non metallic Engineering materials, Thermocouple, Basic of fuels, lubricants etc. Simple stresses and strains, Direct and Bending stresses etc., Torsion, Trusses and Trough, Shear Stress, Torsion , bending moment and shear force concept
Fluid Mechanics - Pumps, Types and Selection, Efficiency, Characteristics etc., Compressible fluid flow, Fluid properties, pressure, Thrust, Buoyancy, Viscosity, Bernoulli’s theorem, Hydraulic jump, non-uniform flow, reynold’s number, hydraulic gradient, water hammer.
Manufacturing planning and Control – Manufacturing planning and control system, Forecasting, Planning Function, Planning for Material Requirements, project management, Industrial safety and Legislative acts
IC engines – Volumetric and thermal efficiency, SI engines, CI engines, Combustion, Knocking, Supercharging, cooling lubrication and ignition system
Refrigeration and Air Conditioning –Thermal Engineering –Ton of refrigeration, concept of latent heat, evaporation concept, Heat transfer Thermodynamics– Law of thermodynamics, Ideal Gasses, Various Refrigeration Cycles Design of Refrigeration system – Compressor, Expansion unit, Accumulator, Evaporator, Condenser, Basic of Duct design, Vapour Absorption and Compression Refrigeration system Design of Air Conditioning system – Types of system- Window, split, centralised., Cooling tower etc. Latest refrigeration and their examples.
Parts of Vehicles – Engine, Chassis, Transmission, drive assembly, alternator, axle, body, wheels, brakes, steering, suspension etc., Components of Transmission system and their functions, Recent trends in Auto mobiles
Concept of SI and CI Engines – Carnot cycle, Reverse Carnot cycle, Otto cycle, Diesel cycle, SI Vs CI Engine
Efficiency – Thermal, Volumetric, Mechanical, Electrical system etc.
- Electrical Fundamentals – Supply voltage, AC and DC Supply, voltage, current, inductance, resistance, capacitance, 3 phase and 1 phase supply system, electrical power, electrical energy, hv/ Iv supply, active and reactive power transfer and distribution, Reactive power consumption.
- Electrical power transmission & distribution - Substation & receiving station, earthling, substation equipment, Bus Bar, CT, PT, Protection relay numerical/ digital, circuit breaker, onload isolator, offload isolator, Surge arrestor, system grounding, equipment grounding, lightening protection etc. IS 3043, Single line diagram, control circuit, ladder diagram (PLC).
- Insulating material - Classification, dielectric strength, test & section (Bakelite, FRP, Teflon, PVC, HDPE, Mica, SF6, Vacuum, Oil etc).
- Electric Motors (Induction Motors) - Principle of working, 3 phase, 1 phase motors, motor starting methods, selection rating, cooling and enclosures, HV/LV motors, Motor protection relay, Motor control circuits, IS325, speed control methods-V/F control, slip recovery scheme, pole changing, construction of induction motors and their applications for pump, compressor, crane, actuator, tools, Maintenance & testing.
- Cables and wires - Types, construction, HV/LV cables, testing, fault finding, cable rating and selection, cable jointing, termination.
- Statutory requirement of electric installation – Oil, filtration, die electrical testing, insulation resistance testing, compliances with electrical inspector, safety precautions, permit to work (Lock out) procedure, safety equipment and test instrument, Indian Electricity Rules 1956 – provisions, IEEE, IEC, ESSA.
- Illumination (Light)– Types of light, solar lighting, LED, CLF, HPSV, Mercury lamp, tube light etc.
- Principles of Digital Instruments – Working principles of digital Voltmeter, Ammeter, Frequency meter, multimeters Measurement of Resistance Megger Earth Test Potentiometer.
- Power factor improvement and Energy conservation method, audit, solar energy collectors, area calculations, Wind energy, Energy Conservation Act 2006, BEE initiatives and star rating to efficient electrical equipment
- Fire fighting apparatus and systems – Basics
- Electrical protection – MCCB, ELCB etc.
- Provision of National Building Codes on Building services & ventilation, electrical & allied installation, air conditioning, ventilation, acoustic, sound insulation and noise control, installation of lifts and escalators.
- Concepts of Electronics – Diode, Triode, Semiconductor, Forward bias, Reverse bias, Transistor – NPN, PNP.
- Logic Gates, De’Morgans Theorem, Boolean Logic.
- Counter, Adder, Flip flops and types
- PLC concepts – Ladder logic, Programming, architecture
- SCADA – Concept, Hardware, Software etc.
- Automation – Timer, Sequencing, Logic
- Network Design – Lan, MAN, WAN, Topology – Ring, Star, Bus.
- Data Transmission – Single, Half duplex, Full duplex, Fibre optic concept
- Computer Integrated Manufacturing and Technology Driven practices Databases and Warehousing
- Enterprise Resource Planning
- Computers in Industrial Engineering
- Internet vs Intranet
